?

In order to achieve high quality results in production, reliable maintenance processes are essential. Maintenance processes refer to techniques used to check, diagnose and repair any broken or deteriorating systems, equipment, or facilities. Core maintenance processes are the foundation for efficient maintenance management. Below are six key strategies for achieving optimum quality levels in production through core maintenance processes.

1. Scheduled Maintenance

Scheduled maintenance is a critical part of ensuring productivity. It involves regularly checking, maintaining, and repairing systems and equipment in the most cost-effective and efficient way possible. Scheduled maintenance plans should include preventative and corrective maintenance activities and should be based on the manufacturer’s recommendations. By scheduling regular maintenance, any minor defects that may cause operational disruption can be detected and dealt with before they become major problems.

2. Predictive Maintenance

Predictive maintenance is a proactive approach that relies heavily on sensors and diagnostic tools to detect early signs of system or equipment malfunction. This form of maintenance supports the adoption of preventive maintenance strategies as it allows for the detection of any possible issues in real-time. By using these sensors and diagnostic tools, organizations can prevent expensive downtime due to system or equipment failure.

3. Preventive Maintenance

Preventive maintenance is a proactive approach to system and equipment maintenance. This technique involves regularly checking and maintaining systems and equipment in order to reduce equipment downtime and prevent further damage. Preventive maintenance strategies can reduce long-term costs, as minor issues can be detected and fixed before they become more serious.

4. Corrective Maintenance

Corrective maintenance is a reactive approach to system and equipment maintenance. This technique involves fixing any issues that arise from faults or defects in systems and equipment. Corrective maintenance strategies involve the repair of existing problems, as well as the replacement of any worn parts. By taking a proactive approach to maintenance with the use of preventive and predictive maintenance strategies, corrective maintenance can be reduced significantly.

5. Proactive Maintenance

Proactive maintenance goes beyond preventive and predictive maintenance. It involves taking a comprehensive, long-term approach to maintenance management. Proactive maintenance ensures that all systems and equipment are regularly checked and maintained to prevent any issues from arising. Proactive maintenance strategies also involve the use of quality management systems and Lean processes in order to improve efficiency and reduce costs.

6. Systematic Maintenance

Systematic maintenance is an approach to maintenance management that relies heavily on data-driven decision making and analysis. This technique involves analyzing data on existing maintenance activities and using it to develop an effective maintenance plan. Systematic maintenance also involves using quality management systems and Lean processes to improve efficiency and reduce costs.

By implementing these six core maintenance processes, organizations can ensure high quality results in their production. Scheduled, predictive, preventive, corrective, proactive and systematic maintenance techniques are essential for reliable maintenance management. Ultimately, these techniques will lead to improved productivity, decreased downtime and greater cost savings.